Why the Motorola  Radius and Maxtrac mobiles for IRLP RF links? 

Simply stated, it is a tried and true reliable commercial radio that is ready made for IRLP links. The M-series radio has been a popular favorite among the IRLP node users, who pride their installs with good audio and reliability. The Motorola engineering group must have been clairvoyant with IRLP in mind when they began to add the 16 pin accessory jack - it, by far has everything needed for making a good easy match to the IRLP audio and logic requirements. This series of radio has certainly become one of my personal favorites of all the many I have experimented with and put in to service. 

The popular radio is the Radius GM300, but for our use, the M120, M10, M130 along with varieties for the Maxtrac series with the 16 Pin accessory have proven to be good choices for links. In the past several years I have accumulated a handful of these radios for our many links and personal use and as they become available, I will sell off a few to help keep the hobby alive. 

We are also making available a custom made plug and play cable, that has just what you need to get your node up and running quickly. It also provides for the version 3 board auxiliary outputs in the event you decide to add some extra features. see: our 16pin cable for details. 

If you care to read further, I have posted an excerpt from my Internet Linked Repeaters feature article published in the January 2005 Southeastern Repeater Association (SERA) Journal.  Here, I list some experiences and features which I believe make a good radio link.

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VoIP Article for January 2005 SERA Journal
Choosing a Link Radio for Internet Linked Repeaters
Danny Musten KD4RAA

One of the frequent questions that I am asked is "what link radio is my choice for interfacing IRLP or Echolink to repeaters"?  I have experimented with many and found some more suitable for linking than others. For certain, the stock amateur mobile rig is not one of them. Although ham gear is frequency agile, it often lacks the necessary logic and convenient audio access points that are needed to interface to the VoIP system.  Selectivity is usually poor in high RF environments and most importantly, does not normally offer continuous duty operation in the power amp stages. Link radios can stay keyed on and off for hours on some of the common regional nets and get mighty warm with those extended QSO's on the VoIP system.  You also might have noticed that the PL encoder/decoders in some ham rigs have a slower response. Save your ham rig to make the personal node link in the shack, and dedicate an older proven GE or Motorola product to the repeater link application. 

If you are familiar with building repeaters or helping maintain them, you will not be afraid to tackle interfacing these links. For the faint of heart, there are some plug and play solutions out there for some of the common ham rigs, but performance will vary and I would not encourage them for a long-term solution, especially if left linked to your local repeater.  I recently saw a back to back post on one of the user groups from one fellow that had successfully "hooked up" his HT-202 simplex to his node, boasting how his "vox worked real good" and that it was "running off of his computer's power supply to a 50 foot Ringo". Well, can you name at least five things wrong with this picture?  I couldn't help but chuckle after noting that his follow-up was posted a few weeks later asking for recommendations for the "best link radio to use".  Some of the packet ready radios are real tempting because they have those data ports for logic and audio access, but suffer on the TX side when it comes to continuous duty. Composing this article, I am reading a node user's note on the IRLP owners group indicating that his Yaesu mobile just gave up the ghost due to finals failure.

If you do decide to homebrew your own interface (my schematics were in the August 2004 article) and experiment with that extra rig you have lying around to build up your personal node, use common sense and good amateur practice - operate on a vacant 70cm or 1.25 meter simplex with the lowest power setting and even then, put a fan on the finals. Simplex nodes are a whole 'nother topic, especially full-power 2-mtr ones without PL protection.  Just be sure that you if make your simplex node available on your tall tower, that you are able to simultaneously hear the locals out there using your node or you will leave yourself open for interference.  I have to tell you that I have received at least two inquiries on how to interface an IC-706 and one FT-847 to their local repeater… that, without hesitation I offered to "trade" them for a commercial rig ready to roll. Why would anyone waste… well, if you are one of these, I will be more than happy to talk to you privately!

I really want to encourage you to have the right configuration in place before you make the VoIP network available on your local machine. Good used commercial mobile radios are easy to find these days at hamfests, ebay, state surplus sales, etc…with many of mine rescued from the dusty shelves of local two-way shops or some hand-me-downs from commercial agencies that have been otherwise sold on utilizing other bands or the latest bells and whistles technology. Most commercial gear is built with better front-end selectivity and rejection, have documented places to pick off your logic and audio connections and generally are rated better on the RF decks for industrial duty.  I will mention some of my favorites in a moment, but first, there are some considerations to make when connecting to one the VoIP networks.  Your repeater is the first thing you want to make sure is ready before you install the link.

If you run a 220, UHF or higher frequency machine, then you can link directly to the repeater with your VoIP link radio.  If you have a 2M or 6M machine, then according to present rules, you need a coordinated link hanging off your repeater or from one of your controller ports and of course, a matching rig on the VoIP box end.  If you are fortunate enough to have internet at your transmitter site, then you can direct interface your VoIP box to an unused controller port and eliminate the RF link.

To keep your link to the VoIP network interference free, it is extremely important and even required on some of the Reflectors and Conferences, for you to eliminate the audio from your repeater's courtesy tones, announcements and ID's.  Hang time is also frowned upon as those on the "other end" have to wait for your repeater to reset before anyone else can talk.  Anyone who is involved in linking repeaters knows the importance of not having YOUR information come across on other repeaters or links, especially when in large nets on the VoIP network, that can have literally dozens of machines connected in. If all repeaters linked in sent their controller's personality, we would have one big mess. Some linked repeaters are configured for instant drop - allowing for fast response and recovery times on the links, even when they use CTCSS. Your hang times and courtesy tones would not only slow the net down, by us having to wait for your system to finish, you instantly become an unwanted celebrity and may even get blocked or muted from further participation.  Besides, the repeater owners who have worked hard on their system to configure it properly get extremely annoyed when others do not conform to this "clean audio" standard. The solution is really very easy by either: 1, placing your controller/repeater on demand in zero hang time or 2, use PL to gate your audio to the network.

If you already have PL decode and re-encode on your repeater, then you are all but home free. Many repeater owners have already configured their machines to re-encode the PL on the TX side - ONLY when there is a valid PL or carrier on the receive side of the repeater.  All of the announcements, courtesy tones, ID's…etc. are sent without the PL on the transmit, thus your link radio, that is hanging off of your VoIP box, will hear voice audio only.  Those who frequently cross-band repeat from their HT's to their mobiles know that the response/recovery time is far better when PL is re-encoded on the repeater.  With your VoIP link programmed to decode PL, you are set, but make sure that your COS logic used to trigger the VoIP box is able to "see" the PL decoder logic as opposed to just the COS sense only…or your link will be hearing all that the repeater dishes out. Note that it is not necessary to have PL decode on your repeater's input as long as the transmit side sends PL, triggered from the receiver side COS. Your controller can obviously decide whether of not to use PL decode, that really doesn’t matter except for the benefit of your local users. But note that if your repeater is prone to intermod or other interference, it can possibly sneak through to the network if you happen to leave your repeater in carrier access connected and unattended. You obviously risk being blocked from participating on Conferences and Reflectors.

One of the easiest ways to implement this TX-PL encode - follow your receiver COS and/or PL decode is to retro-fit your repeater using a relatively inexpensive Com-Spec TS-64 CTCSS encoder/decoder.  The encoder side of this tone board can be made to trigger off of the decoder or repeater receiver COS, as opposed to what you might find from stock commercial repeaters that have PL encode full time while the transmitter is up.  All of your announcements, ID's, and even hang time can still be present, but because they are sent without the PL tone, your link radio on the VoIP box will never hear them. A quick look at the schematic and hookup instructions available on the com-spec.com site, shows that you can tie the board's Transmit PTT Input (that starts the encoder out) to your COS logic and it will encode out - only on a valid receiver COS in.  This input pulls low to turn on the encoder, so you might need to add an NPN open collector switch if your repeater receiver COS logic goes Hi.  Alternately, you could also tie the Transmit PTT Input  to the Audio Mute line out, which can be configured with a board jumper to pull low when PL is decoded by the tone board.

Many modern controllers have this TX PL encode out follow RX COS feature set built into the programming and you may use your existing repeater tone boards to run a similar configuration. Also make sure you don't have two PL encoders running at the same time, use a high pass filter (strip the PL) on your receive audio and be sure to insert the PL encode audio back in to your exciter at the right spot (not the same as the voice audio path) or you will have some interesting "tonal" artifacts.

Another trick that I have seen implemented, is that when the VoIP box/link makes an initial connection to the repeater, it sends a custom set of DTMF tones that places the repeater controller in a near zero hang time state, changes out the normal announcement and courtesy tone macros, and has a "patient" ID that waits for a quiet segment to run. When the node disconnects, it sends the DTMF codes to place the repeater back to a normal state. Many repeater owners use this or a similar feature set to alert them when the link is up. Plus it accomplishes basically the same task as using the PL scheme, but on occasions, a forced ID or burst of intermod will sneak through to the network if it is not behind PL.

Alternately, if you allow your local users DTMF access, a custom macro can also be sent to the controller by the operator to place it in a VoIP ready state, with some of the settings mentioned above, including passing DTMF tones through to the node link and turning on the PL.

On my local two-meter machine, there is a dedicated UHF link on the 2nd port of the controller that is dedicated to listening to the IRLP link radio/internet connection just a few miles away.  It runs less that 10 watts on both ends and uses yagis at 20 feet for the short hop. An old ACC-850 is still hangin' in there, but as many know, requires a " # " prefix to allow DTMF to pass. The controller is set to have one short beep when a local user is on the receiver side of the repeater and a different chord tone heard on the repeater's output when the COS is keyed from the link radio (VoIP) side.  In this way I can tell if the internet link is up and where the traffic is originating.  All of the audio is configured behind the CTCSS tones and the participants on the VoIP side only hear voice audio.  The IRLP box also runs a custom script that ID's the UHF link radio back to the repeater.

When choosing a link radio, you will want to find one that has good access to:

1- Carrier Squelch Logic (COS, RUS, etc.) follow your CTCSS or Digital Squelch Tone Decoder out, which commonly swings +5 volts when your receiver is unsquelched AND decoding PL.  (This voltage swing indicator is headed to the IRLP interface board COS input or Echolink interface to start the audio stream to the internet)

2- Line Level Receive Audio that is de-emphasized, squelch-gated and PL filtered - hopefully not the speaker audio. (this is headed for your Soundcard line input)

3- PTT  (pull low / open collector key from IRLP board or Echolink serial interface adaptor)

4- TX audio inputs, pre-emphasized and deviation limited. Mic audio will work here too. (The audio source is coming from the line output of the soundcard.)

5.  Adjust the RF power out.

The two radios that I have found to be most frequently used are the GE Phoenix SX and the Motorola GM300/Maxtrac/Radius M-Series with the 16-pin rear accessory jack.  Some of the purists have converted their rock bound Mastr II mobiles, Exec's, Micors and Mitreks, which seem well suited for the highest RF environments while maintaining that Direct FM audio throughout. GE Rangers and Deltas have also proven to be good choices, but like the MII's, Mitreks and Syntors, they need a little work if you want to eliminate the long cable harness and control head. I have also had some success with the GE MLS radios, but note that the MLS I radios will not reliably hold the TX VCO below 446 MHz while the MLS II's seem to behave better. The Phoenix as well as the 16-pin Maxtrac and GM300s have all of the necessary audio and logic ins and outs available on the rear accessory connector without having to hack into the rig.  There is a jumper in the M-Series vintage radios that allow flat or de-emph audio to the 16-pin accessory jack.  If you do happen to have some of the 5-pin Maxtrac or Radius mobiles then I can email you a hack to get COS and audio to the RJ45 mic jack in the front, which is also documented on the batlabs and repeater-builders site.  Note that you will need access to software and/or a RIB box to program the synth rigs, which many of us already have.

From experience, you may need to add a DC blocking cap (10uf or so) and an audio pad (2k-50k) into your TX audio path. There is usually some voltage on the mic line to power stuff in the hand mic, if left present, might change your impedance or give other problems. And since you are using line level out of the sound card, you might pad that down some so that you will not overdrive the mic pre-amp stage in your radio. 

A diode and maybe a current-limiting resistor can be inserted in your interface harness to protect your radio's COS logic from loading down. If you use the unprocessed receive audio, a resistor/cap RC network can be used to flatten out or de-emphasize your audio that points to your line-in of the soundcard. You will also want to have a common ground between your supply and computer to reduce ground loop hum on the audio path and provide a ground path for the PTT and COS logic.  If you do have a grounding hum issue, then 1:1 isolation transformers can be used in the audio paths, but make sure you don't forget to provide a ground for the COS and PTT logic to work. Ah, and don't forget to program or jumper the "hook" or "hang-up" feature for the tone decoder to work. Check on your time-out timer programming as well.  Also, it is handy to program a simplex frequency with a PL tone into your link to aid in setup and any audio fine-tuning before you place it on the repeater pair.  Finally, put a fan on your fins, have a properly rated DC supply in place and have a go on the VoIP DVR test channels.

A good place to find radio-specific information is on the repeater-builder.com site. It has a wealth of links to GE, Motorola and various other gear.  If you have had good success with any other rig as links, I would like to hear from you.  
Danny kd4raa@sera.org . copyright January 2005